In today’s era, revolutionary changes are taking place in sugar factories. Shmaraj Engineering Works’s condensers are known for their power saving as compared to other designs available in the market. This design of Combined Effect S S Single Entry Condenser came into effect after deep research for over 30 years. The company make its growth by the blessings of late Mr. M R Marudgan who was internationally known sugar Engineer. SEW’s condensers have proven their best performance in over 1500 installations. After installation of our Shamraj Engineering Works, Combined Effect S S Single Entry Condensers the power consumption in these sugar factories came down to 2.2 KW / Tone of Cane ( Under manual mode ) & 1.7 KW / Ton of cane ( Under Automation mode ). Since the energy saving is becoming the utmost important factor for running a sugar factory in profits. SEW’s condensers provide better options to earn increased.
Features:-
Design based on research of over 40 years by Late Shri M R Marudgan an internationally renowned sugar technocrat. .
Saving upto 40% in power & water at injection station. .
Instant vacuum generation.
Stable & satisfactory vacuum condition even at high injection water temperature. ( 380.c. - 400.c. inlet water temperature ).
Integral venturi prevents leakeages, Tail Pipe with diffuser can be directly bolted with bottom flange of condenser.
For easy routine inspection a handhole is provided on Jet Box.
Strainer :- An online S S Strainer prevents foreign material from getting inside the jet box and prevents clogging of jet nozzles & spray atomizers. Thus, downtime is practically zero. The strainer can be cleaned by operating a hand wheel provided on condenser outside shell without breaking vacuum
Gravity Flow System :-Condensers to be installed at about 22 mtrs. Hot water from tail pipes shall be collected in a common header installed at 10 mtrs height from G.L. This eliminates usage of spray pumps. This common header to be directly connected to spray pond common header. Thus additional power can be saved. Maintenance of spray pumps can be eliminated.
Approach with vapour temperature around 90.c. - 100.c. under manual mode & 50.c. - 60.c. under automation mode.
Material of construction is best quality stainless steel assures a maintenance free life of over 15 years.
Effective & quick vacuum generation at 0.2kgf/cm2 inlet pressure. Thus the requirement of hydrostatic head of injection pump is just 17-18mtrs.
Due to excellent vacuum condition boiling time reduces & steam economy can be achieved.
High efficiency spray atomizers :- The specially designed high efficiency centrifugal spray atomizers fitted on the jet box create micro fine atomized spray, resulting into wider surface contact results in instantaneous heat transfer from vapours to condensation water & saves requirement of injection water considerably.
Our Combined Effect S S Single Entry Condenser constructed through S S 304 which is corrosion resistant & give spray & jet nozzles Isophthalene Engineering Polymer & is designed to give micro fine atomized spray which give instantaneous our heat transfer from vapour to condensation water is ensured.
In our design there is a perfect combination of spray & jet nozzles which ensure the less water requirement.
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